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SEMI molding cup with fertilizer for planting material

SEMI molding cup with fertilizer for planting material

























 
WORK PROGRAM to develop a semi-automatic molding cup with fertilizer for planting material FEATURE cups : 1. Diameter D = 54 mm 2 . Height H = 90 mm 3 . In the lower part on the lateral cylindrical surface disposed on opposite sides of the two holes arbitrary shape. The maximum width of the openings S = 5 mm. ESTIMATED COMPOSITION OF EQUIPMENT ( sm.Ris2 ) 1. receiving hopper 2 . Haymaker (presumably screw = 2 pcs.) - motor - gear - Bearing assembly - coupling - screw 3 . Feed - feed auger - motor - gear - Bearing assembly - coupling - screw 4 . Supply pipe . 5 . Film roll holder . 6. Braking device for a tape . 7. Guide rollers for the belt. 8. Forming collar. 9. Sponge ( bracket) of the longitudinal seam - heater - thermostat - A mechanism for moving 10 . Sponges transverse weld (2 pcs ) - heater - thermostat - A mechanism for moving 11. Cut the string . - heater - A mechanism for moving 12. Device forming holes in the package. 13. Transporter . 14. Automation : - Starting equipment - Protective equipment - Rev counter feed auger - Limit switches - Relay equipment PROPOSED WORK PATTERN : 1. Getting Started : - Roll of film is set in the holder . - On the brake roll set - The film is passed through the guide rollers , passed through the collar and down the pipe. - Formed longitudinal joint sleeve ( Fig. 2) 2 . Compress the transverse cross- shaped sponge and sleeve seam . The bottom of the cup is formed (Fig. 3) . 3 . Transverse jaws unclenched . Cup ready to receive a dose of fertilizer. (Fig. 4) . 4 . Included drive feed screw and cup begins to fill fertilizer. 5 . When the force of the pressure at the bottom of the mass of the cup begins to exceed the resistance force sleeve downward movement ( friction brake friction + collar ) , glass begins to descend , increasing in size . 6. Upon reaching the desired weight of fertilizer in the cup ( tripping screw speed meter ) , or when the predetermined height of the cup ( tripped breaker ) screw drive off and the cup stop (Fig. 5) . 7. The operator's hand or move drive sleeve ( when upgrading of semiautomatic machine to machine ) together with a glass sleeve moves downwards by a predetermined distance . In a cavity sleeve A -free fertilizer (Fig. 6) . 8. Transverse sponge compressed and formed the bottom of the next cup. 9. Simultaneously, the lower string cuts ready cup ( Fig. 7). 10 . Ready cup falls onto a conveyor jaws unclench (Fig. 8) . The cycle is complete . The unit is ready to build and fill the next cup. STAGES AND COST engineering work: Stage Name Total works 1 Development of an experimental model of $ 300 2 Making an experimental model of 3 Tests experimental sample installation - Determination of the optimal material and film thickness - Determination of heating modes - Adjustment of equipment and cyclogram - Determination of the optimal parameters of all mechanisms and devices. 4 Refinement of the experimental sample installation sketches by designer 5 Development of a prototype installation $ 600 6 Production of a prototype installation 7 Tests of a prototype installation 8 Completion of the prototype installation designer sketches 9 Adjustment drawings $ 300
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